Case Studies

Allset Engineering 150kW Commercial Solar Case Study

Located in Riverstone, NSW, Allset Engineering is a major player in the manufacturing industry from fabrication and metal work to power coating and safety guard systems. Known for their high energy consumption due to extensive machinery and equipment, Allset Engineering turned to SolarBright for a comprehensive solar energy solution to reduce escalating electricity costs and reliance on the grid. This case study outlines the project’s scope, the solutions provided, and the results achieved.

Background

Allset Engineering operates a large-scale manufacturing facility that relies heavily on electricity to power its operations. With significant energy needs, the company faced substantial electricity bills and sought a sustainable solution to mitigate these costs.

Aims

1. Reduce Energy Costs: Lower the company’s monthly electricity expenses through a reliable solar power system.
2. Decrease Grid Dependence: Minimise the facility’s reliance on grid electricity by generating a significant portion of its power needs from solar energy.

150kW Commercial Solar Solution Details

SolarBright designed and installed a solar power system tailored to Allset Engineering’s high energy demands. The system features 347 x 440W MaxPower premium dual glass solar panels. This setup provides a total capacity of 152.68 kW, designed to capture maximum sunlight and convert it into substantial energy output.

System Implementation

1. Assessment and Planning: SolarBright’s team conducted a thorough analysis of Allset Engineering’s energy consumption patterns and roof space. The facility’s roof was ideal for solar installation, allowing for optimal panel placement and performance.
2. System Design: To meet the substantial power requirements of the manufacturing facility, a high-capacity solar system was designed. The dual glass panels were chosen for their durability and efficiency, capable of withstanding harsh environmental conditions while providing high energy yield.
3. Installation: The installation process was carried out with minimal disruption to the facility’s operations. SolarBright’s expert technicians worked efficiently to mount the panels and integrate the system with the existing electrical infrastructure.
4. Monitoring and Maintenance: Post-installation, SolarBright ensured the system was fully operational and provided Allset Engineering with access to real-time monitoring tools to track energy production and performance

Challenges and Solutions

1. High Energy Demand: Given the manufacturing facility’s extensive power usage, SolarBright designed a system with ample capacity to meet these needs. The 152.68 kW system was specifically engineered to cover a significant portion of the facility’s energy consumption.
2. Operational Continuity: Minimising disruption to the manufacturing processes was critical. SolarBright meticulously planned the installation phases to ensure that the facility’s operations continued smoothly during the setup.

Results

1. Significant Cost Savings: The solar power system is expected to cut energy costs by up to 80%, providing substantial savings for the company.
2. Reduced Grid Dependence: The solar system now supplies a large portion of the facility’s energy needs, significantly reducing reliance on grid electricity and buffering against fluctuating energy prices.

SolarBright’s installation at Allset Engineering represents a successful integration of solar energy into a high-demand manufacturing environment. By addressing the company’s significant energy needs with a tailored solar solution, SolarBright has delivered impressive cost savings and reduced grid reliance.

For more information on how SolarBright can help your business transition to solar energy, contact us today.